Tech Transfer Track

Guidelines for Deliquefying Gas Wells

This article presents insights on common artificial lift systems, but more importantly describes an ongoing industry effort to develop proven deliquification guidelines. The guidelines, which are online within the Artificial Lift Research & Development Council’s (ALRDC) website (www.alrdc.com), have four sections.

1st Section: Presents guidelines for producers and the service sector for creating an optimum artificial lift selection process. Many issues influence selecting the “best” process and guidelines can vary for different companies, for onshore versus offshore, domestic versus international, etc. Economics, personnel and availability are factors.

2nd Section: Presents the fundamentals of gas well deliquification and presents separate guidelines for all 15 forms of artificial lift with the guidelines for each form developed by a separate team of experts.

3rd section: Presents guidelines for selecting the most appropriate system for a given well/field.

4th Section: Presents guidelines for installation, maintenance and operation over the long term. It also covers automation, surveillance and optimization issues.

Since guideline development is ongoing, if you have something you wish to contribute, contact Cleon Dunham at ALRDC (ph 512-732-0545, email cleon@oilfieldautomation.com).

Excerpted from “Guidelines Help Operators Select Artificial Lift Systems for Deliquefying Gas Wells,” The American Oil & Gas Reporter, June 2008, pp. 93-99.

Another Look at Deliquefying Gas Wells

Considering the prior “guidelines” article, excerpting this article on the same topic seemed to be an obvious choice. Rather than repeat the need and plethora of solutions, this focuses on just a few innovations discussed.

Velocity strings. With velocity strings there is a tradeoff with increased friction, plus the optimum size is continually changing. Tubing-flow control allows liquids to be produced up the tubing at the minimum gas velocity while additional gas is produced up the tubing/casing annulus through a control valve.

Solar-powered, continuous-fiberglass-rod pumping unit. Often liquid volumes in gas wells are very low. BP has piloted a system powered by 700-W solar panels that can lift five (5) barrels of liquid per day from 1,300 ft with a 1/3-hp motor.

Near-wellbore deliquification. Typically, the end of tubing is installed above the perforations, which means that accumulated liquids could be pulled by capillary pressure back into the formation, which would increase water saturation and decrease gas relative permeability. Research is ongoing about this phenomena and how much it might be reversible. There are documented examples seeming to support the model. If the effect is significant but not reversible, then tubing location below the perfs should be practiced during both initial natural flow and subsequent artificial lift.

Excerpted from “Getting the Last Gasp: Deliquification of Challenging Gas Wells,” Journal of Petroleum Technology, July 2008, pp. 79-81.

Alternatives for Formulating Low-Density Cements

Alternatives for Formulating Low-Density Cements Many situations require low-density cements. Conventional cement slurries weigh between 15.6 - 16.4 ppg (pounds per gallon). Density can be reduced as low as 5 ppg through using different alternatives alone or in combination.

Water extension: Affordable, but it degrades cement performance in proportion to the amount of dilution. Reduction below 11.5 ppg severely degrades performance.

Foamed: Can reduce density to about 12 ppg. Experience indicates that the base slurry should be foamed no more than 25%. Requires the right equipment and careful control to maintain homogeneity.

Hollow beads: Quite low densities can be achieved using low-specific-gravity hollow ceramic beads (cenospheres). Although inexpensive, cenosphere quality can vary widely. The cenosphere tend to size-segregate during transport, and they are affected by pressure.

Glass microspheres: Smaller than ceramic cenospheres, more uniform, and they don’t experience segregation problems during transport. They also handle pressure better. Equipment is simpler and less costly than for foaming. Using glass bubbles alone, a slurry of very low density can be achieved.

Excerpted from “Alternatives in Low-Density Cement Formulation,” Hart’s E&P, May 2008, pp. 103-105.

Foamed Cement in Woodford Shale Wells Increases Production, Improves Frac Success

Focused multistage fracture treatments are central to success of Woodford Shale horizontal completions. Maintaining zonal isolation between stages is critical. As of early 2008, there is a significant database from which to draw conclusions. There were 116 horizontal production casing strings cemented with conventional slurries, and 229 cemented using nitrogen-foamed cement. Of the 105 wells where production data were available, wells cemented using foamed cement averaged 28% higher peak 30-day gas production. From a fracturing standpoint, foamed cement increased fracture initiation and successful job placement to more than 96%, whereas conventionally cemented wells were successful in only 80% of the planned stages. (continued on next page)

ALRDC/SWPSC 2009 (7th Annual)
Gas Well Deliquification Workshop

Feb. 23-26, 2009 in Denver

Check www.alrdc.com for details

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July 2008