|
State-of-the-Art
Summary
|
|
Where Does CO2 Come From?
By a large margin, (700 billion tons worldwide, or 97%), CO2 emissions come from natural sources: animals, volcanoes and other uncontrollable sources. For the last several hundred years—until the 20th century—the earth, primarily through plants and the oceans, has absorbed those emissions, keeping the amount in the air relatively constant. Loss of vegetation and increasing use of carbon fuels, however, is tipping the balance. In the U.S., anthropogenic (man-made) CO2 emissions from stationary sources are estimated at 2,000 million tons/year (the volumetric conversion is approximately 17 MCF/ton). Transportation would add half that again. The largest source is from electrical generation, nearly half of the stationary total. A single 750 MW coal plant can generate as much as 5 million tons/year. Overall, a relatively small fraction of the sources are of a concentration, size and location to be economically available for enhanced oil recovery (EOR). In their Midland presentation, Excel Energy, a large electric utility, estimated the cost to capture the CO2 from today's coal plants at $50 to $75/ton, plus transportation costs.
In 2003, seven industrial plants were supplying 5.6 million tons/yr of CO2 to EOR projects in Texas, Wyoming, Oklahoma, and Saskatchewan (from the Great Plains coal gasification plant in North Dakota). Recent expansions in Wyoming will increase that total to 8 million tons/year, still less than 4% of the stationary emissions. And as Steve Melzer of Melzer Consulting pointed out in the conference, these types of industrial sources constitute the "low hanging fruit" inasmuch as they represent significant volumes, require little separation processing and are in the general area of oil production. (Figure 1) The next tier (and slightly more expensive) branches would include ethanol plants, refineries and cement plants. More expensive yet, would be pulverized coal plant electrical generation flue stream capture and lastly, vehicle exhaust.
Because of the cost of capture and transportation of CO2 from
|

Figure 2 - U.S. CO2 EOR
Production, Courtesy Melzer Consulting |
|
anthropogenic sources, most of the CO2 for the 70 current and planned CO2 floods comes from several large domes of naturally-occurring CO2 in Colorado, New
Mexico and Mississippi. An extensive pipeline system supplies the
major projects in the Permian Basin. Unlike the gas available from anthropogenic
sources, gas from the Southwest domes is delivered in the $0.75 to $1.50/MCF range. According to the supply panel discussions at the conference, these three domes supplying projects in the Permian basin have reserves of 18.5 TCF and are delivering gas at their capacity, 1.4 BCF/day, which equates to a 50 year supply at the current rate. Any future capacity expansions will be relatively large and expensive projects and would need to have a committed market, creating a bit of a chicken and egg dilemma.
Where is the CO2 Going?
More to the point where is it not going? Or where could it go? As discussed above, 80% of the incremental oil produced by CO2 flooding comes from the four natural CO2 domes due to cost and proximity to suitable fields in the Permian basin and Mississippi, which does not help the imbalance of emissions. It effectively takes the CO2 out of one geological formation and puts it into another. The most recent Oil and Gas Journal survey of enhanced oil recovery projects (April 12, 2004 - to be updated in April 2006 in conjunction with the SPE IOR Symposium in Tulsa) shows 68 CO2 projects. Collectively, they produce nearly 240 thousand barrels/day and are estimated to sequester around 2 BCF of CO2 daily (8 MCF per barrel produced). (Figure 2) Fifty-three of those projects are located in the Permian basin and produce over 80% of the CO2 EOR barrels. A remarkable
|
statistic was recently reported
by Melzer Consulting: the cumulative Permian Basin CO2 EOR production has reached the billion barrel mark in the fall of 2005, since the onset of production in 1974. And this growth has been steady
through times of $20 oil and $40 oil, with around two new
projects added each year, as shown in Figure 3.
But with the Permian CO2 pipelines running at capacity, the most recent growth has occurred elsewhere, notably in the Denbury East Mississippi pipeline expansion from the Jackson dome to three new CO2 floods and Anadarko's new projects from the Shute Creek gas plant in Wyoming. The Denbury Free State Pipeline began construction in August 2005 and is scheduled for completion in July 2006. It will run 86 miles at a cost of $50 million, plus another $40 million for the three facilities. It is designed to deliver 270 MMCF/day without compression, up to 450 MMCF/day with compression. The Mississippi CO2 floods are somewhat different than those in the Permian Basin in that two of them are quite deep, around 12,000 feet, smaller and higher injection pressures, around 3,150 PSI. The other notable new project is Anadarko's expansion in the Powder River Basin. They have constructed a new 125 mile CO2 line from the Baroil terminus in central Wyoming to the Sussex and Salt Creek fields located to the east and a 33 mile extension to the Monell field in Southern Wyoming at a cost of over $1.2 billion. These three fields are currently producing 20,000 Barrels/day and are expected to peak at 50,000 Barrels/day in 2010. They sequester 175,000 MCF/day of the current Shute Creek plant's 240,000 MCF/day capacity. Anadarko is evaluating a further expansion to the north of Salt Creek to other Powder River fields and ExxonMobil is evaluating an expansion of CO2 capture and compression capability at the Shute Creek LaBarge gas plant.
|
|
 |
|
Network News
9 |
|
 
|
|
PTTC |
2nd Quarter 2006 |
|
|