Environmental

Reducing Fatal O&G Industry Incidents

Each year, the U.S. Bureau of Labor Statistics releases a "Census of Fatal Occupational Injuries." For the oil and gas extraction subsector, the fatality rate for 2003 data was more than 8.5 times the average for all U.S. industries. Industry formed a review team to better understand the problem and discover insights. Looking to OSHA's Integrated Management Information System, the team analyzed each fatality in a seven-year period from 1997 through 2003. A key step was verifying whether the incident was in fact an E&P-related incident. The analysis focused on onshore operations, excluding offshore and off-site transportation-related fatalities. During this period there were 254 fatalities.

Major causes by type of incident were:

  •  "Struck by" 47%. Within this category, 39% were mechanical, 39% were pressure, and 22% were gravity-dropped objects.
  • Fires and explosions 16%
  • Falls from heights 14% (none due to failure of equipment; all due to failure to use fall-protection equipment properly)

Major causes by wellsite-location categories were:

  • 33% on the wellsite proper
  • 20% specifically on the rig floor
  •  15% occurred in the derrick

Of significance with today's higher activity level, the review team noted that "many of the fatal incidents were associated with field activities of smaller companies." Well known safety-management principles suggest that programmatic interventions can and will make a difference.

Excerpted from "Strategic Direction for Reducing Fatal Oil and Gas Industry Incidents," Journal of Petroleum Technology, July 2005, pp. 66-68. SPE Paper 94416, presented at SPE/EPA/DOE Exploration and Production Environmental Conference, March 2005, available online through www.spe.org.

Public Relations Booklet Energy and Environment: A Partnership That Works

Drawn from presentations made at the AAPG President's Conference on National issues in late 2002, this 48-page, four-color booklet developed by AAPG targets a non-scientific audience, which makes it ideal for public relations. Topics include:

  • Energy needs, production and resources
  • Conventional and alternative energy resources
  • Environmental evolution of the petroleum industry
  •  Current practices
  • Exploration and production in an urban environment

Contact AAPG's communications department (918-584-2555, ext 634) to obtain the booklet.

Flexseal, An Alternative to Cement Squeezing

Re-cementing a well with surface casing vent leakage can be costly and unfortunately multiple squeezes can be required. Steelhead Reclamation Ltd. has developed a unique emulsified asphalt process marketed by Trican Well Service Ltd. under the trade name Flexseal. The tar-like emulsion, 65% asphalt and 35% water, has the consistency of a milkshake so it can be pumped with conventional oilfield equipment. When the mixture moves through the perforations into the problem zone, contact with saline fluids causes the emulsion to break into its constituents, asphalt and water. The demulsified asphalt sets to the consistency of tar on a hot day, plugging the formation. The asphalt remains sufficiently fluid to transmit hydrostatic pressure into the problem zone.

In applying Flexseal, Trican normally perforates immediately above the identified gas source and then fills the wellbore with water. If the hydrostatic pressure seals off or reduces the leak, then a Flexseal abandonment is considered. This is still early-stage technology. Trican has used Flexseal in five wells and it has been consistently successful. Trican indicates they would like to work with more operators to establish the track record needed for broader industry acceptance.

Excerpted from "On The Cutting Edge," New Technology Magazine, June 2005, p. 10. For more information, contact Dale Dusterhoft, Trican (403-266-0202, ddusterhoft@trican.ca.

Targeting Development of A Low Impact Drilling System

Access issues associated with drilling in environmentally sensitive areas provide a strong driving force for continued development of low impact drilling systems. Texas A&M (The Global Petroleum Recovery Institute and several other entities at Texas A&M), Noble Corporation, Houston Advanced Research Center (HARC) and others are embarking on a DOE-supported project to better integrate drilling technologies into a low impact drilling system. A first step is measuring where the industry IS NOW and where it would like to (or needs to) be.

Technical work will identify critical enabling technologies for a prototype low impact drill system and then test subsequent prototype systems in field laboratories. The project will focus toward lower 48 exploration activities (but to include operations issues).

A primary enabling technology will be the pad-free, road-free rig demonstrated earlier in an Anadarko-operated Alaskan project. Other potential enabling technologies include: trenchless flow line laying, extended reach drilling, zero discharge operating practices, slimhole or microhole drilling, etc.

Demonstrations are planned in both desert ecology (West Texas) and coastal margin (wetlands on Galveston Island) environments. Environmental partners will participate in the project and monitor the effectiveness of the prototype systems.

An August presentation to the Drilling Engineering Association (www.dea.main.com/meetings/
2005/AUG_18_2005/Williams.
pdf
) provides further details about the project. Interested parties are also encouraged to contact Mr. David Burnett, Texas A&M University (979-845-2274,
burnett@spindletop.tamu.edu) or Tom Williams, Maurer Technology, a division of Noble Corporation (281-276-6750, twilliams@noble
corp.com
).

EPA Natural Gas STAR

Annual Implementation Workshop
October 24-26—Houston, TX

Producers Tech Transfer Workshop
October 26—Houston, TX

—Marathon Emissions Mitigation —Experience
—Reduced Emissions (Green) Completions
—Smart Automation Well Venting
—Vapor Recovery Units
—Partner Reported Opportunities

http://yosemite.epa.gov/oar/Gas
Reg.nsf/content/Producers3.htm


Network News
3


PTTC

3rd Quarter 2005