|
Land Drilling Rigs Benefit from Offshore
Drilling Technology
As demand has grown for greater capability to drill onshore
directional wells, managed pressure, high pressure/high temperature and wells
likely to encounter lost circulation zones and narrow pore pressure/frac
gradient wells and greater safety, today's land rigs are incorporating
technology from the offshore industry. As these improvements became more
commonplace, it became evident that while driven by special applications, they
performed faster and safer in routine applications. Even with the higher day
rates for these improved rigs, overall well costs can be reduced. Some of these
advances include:
-
Full instrumentation systems to provide more, better and
faster digital information to replace the old pneumatic drilling recorders,
-
Top drives to accommodate directional drilling and steerable
tools provide greater flexibility and speed,
-
Driller’s cabins have improved comfort, safety and
efficiency,
-
Autodriller systems that can control weight on bit, torque,
rate of penetration and differential motor pressure on mud motors,
-
Automated pipe handling to take the human out of the
dangerous job of breaking and joining pipe sections,
-
Managed-pressure drilling systems, and
-
Reduced transport loads, with hydraulic and electric systems
to quickly rig up and rig down.
As improvements are made, the rigs have become more versatile,
faster, more mobile and safer. Excerpted from "Technologies Moving Onto Land
Rigs," The American Oil & Gas Reporter, April, 2006, pp. 81-85.
Promising Research in Radio Frequency
Telemetry for MWD
Researchers at the
University of Houston are developing a new way |
to
transmit increasingly greater data demands from Measurement
While Drilling (MWD) bottomhole assemblies to the driller.
The concept uses a number of very small
micro-electro-mechanical system (MEMS) devices acting as
single chip radios to relay information from the bottom of
the hole to the surface. They have been shown to transmit
data in the kilobits per second range. The devices are
measured in millimeters and contain the batteries and
antennas to transmit for several months at low power and
high frequencies. It is estimated that they can be built for
$1/unit when in full production. They can be released in the
mud either from the surface and flow down the drill pipe, or
released at the bottom, to flow up the annulus. Another
alternative being investigated is to imbed them at regular
intervals along the drill string. This would be a less
expensive alternative to the recently commercialized
intelligent pipe (see DOE section). The technology will soon
be tested in the field. Excerpted from "MWD Telemetry
With Low-Cost Radios," Hart's E&P, May 2006, pp. 111-112.
Lower Surface
Impact CBM Development
Conventional coalbed methane (CBM)
development activity involves extensive surface activity,
|
which can strain relations with surface
owners and local roads. After the drilling rig moves off, a
frac crew and equipment are moved in to finish the job.
Typically, that means eight or more units moving on the road
and up to the site. Frac Source, Inc. (www.fracsource.com)
has re-engineered the process and equipment required to
dramatically reduce the number and weight of units required
on site, the manpower to do the job, and the highway travel.
Innovations include incorporating the treatment control
center into the coiled tubing unit itself. This eliminates
one unit and allows one technician to operate the equipment
while the rest of the smaller crew monitors the process,
focusing on safety and maintenance. Another innovation is
the management of the nitrogen. It is stored in tanks on
site the day before the job, rather than being transported
from site to site, a process that significantly reduces
losses. The equipment is moved from site to site, while the
crew moves in a single vehicle, reducing equipment on the
road. Not only is the equipment substantially smaller, but
being more mobile, up to three fracs per day are possible.
Excerpted from "Lightening the Load," New Technology,
April/ May, 2006, pp. 34-36 available online at
www.fracsource.com/
Frac_Source_News_Item_
April_28061.pdf.  |