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Exploitation in
a Mature Play
Remember PTTC's effort in organizing a
series of workshops to highlight progress in DOE's microhole
drilling program (http://
microtech.thepttc.org)? Most presentations
from those workshops are available online. There were a
couple of areas with direct significance to exploitation of
mature reservoirs—one being refinement of coiled tubing
drilling (CTD) (http://microtech.thepttc.
org/gas_technology/gas_tech
nology_fd_03222006.pdf) and the second being
a program by BP for horizontal re-entry drilling in the
Cleveland Sand in western Oklahoma and the Texas Panhandle (http://microtech.thepttc.org/
current_industry_effort/bp_
08162006.pdf). There has been
marked progress in coiled tubing drilling in the lower 48.
Xtreme Coil Drilling Corp., a Canadian supplier, has had a
strong focus on bringing their hybrid Coil Over Top Drive®
rigs south. Their third quarter 2007 operations update (http://xtreme
coildrilling.com/news/releases/
071108xdc3Q.pdf) notes that they now have six
rigs working in the U.S. The hybrid design mitigates the
depth limitation of coil-only rigs. Continued technology
advancements (www.ogj.com/
articles/save_screen.cfm?ART
ICLE_ID=296189) potentially open up even
deeper horizons. Active operator drilling programs with
Xtreme's rigs have proven their utility in the Piceance and
Denver-Julesberg basins. Others become targets as more rigs
become available and technology advances.
Back to BP's Cleveland Sand horizontal reentry drilling
project. That technology thrust is just one element of
realizing potential in a mature play. An SPE paper (109948,
available through SPE's e-library at
www.spe.org) by BP and Jones Energy,
presented during SPE's recent annual meeting, provides an
excellent overview of the "process over time, with
technology improvements" of increasing recovery from the
Cleveland. Since the concepts apply to many mature
reservoirs, this article summarizes key points presented in
the paper. Readers are encouraged to read the paper in its
entirety.
Early development of the Cleveland was with
hydraulically fractured vertical wells. Fracturing
techniques were refined over the years. The latest round of
vertical development in the mid 1990s was designed to create
175–200 feet of propped fracture length. Analyzing
performance of the most recently drilled vertical wells,
average estimated ultimate recoveries were only in the range
of 0.7 Bcf with |
initial rates about 0.4 Mmscfd. The initial
horizontal well was drilled in 1997, but it was not until
2003 that a BP/EOG partnership for a horizontal well pilot
caused horizontal drilling to take off. Now operators have
virtually abandoned vertical drilling.
Evolution of
Horizontal Completion Practices. Early horizontal
well design was a 1,500–1,600 foot cased and perforated
horizontal section with four sets of perforations spaced
400–500 feet apart. Laterals had a build angle of 9–12
degrees per hundred feet. Ball sealers were used as a
diversion technique between stages. Production performance
was widely variable. Subsequent micro seismic surveys
indicated that the ball sealers were not a reliable
diversion technique—one or more intervals were often not
broken down. A four-well pilot by BP employed an open hole
multiple packer (OHMP) system that causes independent
fracture stimulations between packers along the lateral. A
series of open hole packers and sliding sleeve fracture
ports allow selective stimulation of one interval at a time,
starting at the toe. Initial results were promising and, as
more data became available, the improved performance with
the OHMP completion became more distinguishable. Nearly all
operators now employ OHMP systems to achieve independent
stimulations along the full length of the lateral.
Image Logs and Fracture Mapping.
While rarely observed in cores, open-hole image logs
revealed they were more common, oriented roughly east to
west. Image logs and core data indicate a link between
lithology and the presence of natural fractures. Several
micro seismic surveys during hydraulic fracturing were made.
Taken together, the data indicate that hydraulic fractures
tend to initiate in relatively clean sands, which should be
considered in placing fracture ports or perforations. This
could explain why the OHMP completion design works
better—artificially restricting where one tries to initiate
a fracture with the cased and perforated design (if its not
the right lithology) would not work as well as open hole
where the frac would move to the point of weakness (natural
fracture) between the packers.
Lateral Orientation and Length.
Well performance of horizontals has led operators to prefer
a north to south lateral, with multiple transverse fractures
along the lateral length. Operators prefer
transverse-oriented laterals. Production data suggest that,
as lateral length and number of stimulated intervals
increase, production performance improves—but the data is
somewhat scattered and the production history with longer
laterals and more stimulation intervals somewhat limited.
Operators have not yet systematically studied the spacing
between fractures, most commonly 400 - 500 feet apart. |
CT Reentry Drilling
Program. As part of BP's effort to utilize the
large number of existing vertical wellbores, BP executed a
10-well CTD re-entry field trial. This program employed an
OHMP completion system. Five of the 10 wells were
successfully drilled, but due to shale instability problems
above the reservoir only three were successfully completed.
Consistent with modeling, the wells confirmed only a small
lower pressure region near the wellbores. Initial potential
of the three wells averaged 1.3 Mmscfd, compared to the
expected 1.4 Mmscfd for a transverse OHMP completion design.
To better understand shale strength and
sensitivity, BP subsequently cut and analyzed a core of the
Cleveland sand and overlying shale. Although the shale is
not particularly reactive, water-based drilling fluids
increase the shale's tendency to part. By incorporating core
data into a geomechanical model, BP has developed an action
plan for drilling through the shales, stabilizing them, then
drilling the lateral.
Thoughts on Sharing. BP notes that, in many of
the mature plays in the U.S., acreage is probably already
held by production—there should not be a driver to
tight-holing most of what is learned. In the Cleveland play
BP found that partnering and sharing with other operators
was integral to their moving up the learning curve about how
to realize potential from this mature play.
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